Wear characteristics of recycled cast Al-6Si-3Cu alloys

Fredrick M. Mwema, J. O. Obiko, T. Leso, T. O. Mbuya, B. R. Mose, E. T. Akinlabi

Research output: Contribution to journalArticlepeer-review

4 Citations (Scopus)

Abstract

Recycling of Al-Si alloys for high integrity structural components for the automotive industry applications has gained attention in the recent times. In this article, scrap of cylinder heads containing 6.01%Si and 2.62%Cu were recycled by casting into four alloys invariants: base alloy (no alloying elements added), 0.02%Ca, 0.38%Fe and 0.9%Fe+0.45%Mn additions. The structural properties were analysed through optical and SEM/EDS microscopy, X-ray diffraction (XRD). The wear characteristics of the alloys were investigated using a multi-pass ball on the flat reciprocating method under a normal load of 30 N and velocity of 4 mm/s. The results showed delamination and adhesive wear as the predominant wear mechanisms for the recycled Al-Si alloys. The base and 0.02%Ca alloys exhibited the lowest coefficients of friction and rates of wear. A comparison of the wear data to the published data on primary alloys revealed that our secondary alloys have the potential for applications in the automotive industry.

Original languageEnglish
Pages (from-to)613-621
Number of pages9
JournalTribology in Industry
Volume41
Issue number4
DOIs
Publication statusPublished - 2019

Keywords

  • Aluminium-silicon alloys
  • Intermetallic phases
  • Microstructure
  • Recycled
  • Wear

ASJC Scopus subject areas

  • Mechanics of Materials
  • Mechanical Engineering
  • Surfaces and Interfaces
  • Surfaces, Coatings and Films

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