Upgrading the Fe Grade of Magnetite Concentrate Using a Magnetic Hydro-Sizer

Evans Vincent Rissenga, Willie Nheta

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

In this study, a magnetic hydro-sizer was used to upgrade the final Fe concentration grade of a magnetite ore. The impact of the magnetic field intensity and water flow rate on the concentration grade were investigated. The chemical composition, mineralogical phases and surface topography of the feed to the hydro-sizer were analysed using XRF, XRD and SEM respectively. The results revealed that the feed to the magnetic hydro-sizer contained 61.25% Fe. Major phases in the feed are magnetite, hongquiite, calcium magnesium catena-silicate and quartz. SEM results showed that the sample was well liberated. A concentrate containing 63.9% Fe was produced whilst operating at particle size distribution of 80% passing 180 µm, water flow rate of 290m3/hr and a magnetic intensity of 1350gauss. The higher the magnetic intensity, the lower the Fe grade of the concentrate. The higher the water flow rate, the higher the Fe grade of the concentrate. For a magnetic hydro-sizer, operating field should be between 1200 and 1350 gauss and a water flow rate above 260m3/hr for the final concentration of magnetite.

Original languageEnglish
Title of host publicationProceedings of the 7th World Congress on Mechanical, Chemical, and Material Engineering, MCM 2021
EditorsHuihe Qiu, Yuwen Zhang
PublisherAvestia Publishing
ISBN (Print)9781927877616
DOIs
Publication statusPublished - 2021
Event7th World Congress on Mechanical, Chemical, and Material Engineering, MCM 2021 - Virtual, Online
Duration: 2 Aug 20214 Aug 2021

Publication series

NameProceedings of the World Congress on Mechanical, Chemical, and Material Engineering
ISSN (Electronic)2369-8136

Conference

Conference7th World Congress on Mechanical, Chemical, and Material Engineering, MCM 2021
CityVirtual, Online
Period2/08/214/08/21

Keywords

  • Magnetic separation
  • low grade iron ore
  • magnetic hydro-sizer
  • magnetite

ASJC Scopus subject areas

  • Mechanical Engineering
  • Mechanics of Materials
  • General Chemical Engineering

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