Study and Analysis of Corrosion Rate, Hot Tensile Properties, and Metallurgical Changes of SSDS 2507 and AISI 316 Dissimilar Weldments

This research study aims to study and investigate the corrosion rate, hot tensile properties, and microstructures of SSDS 2507 and AISI 316 gas tungsten arc dissimilar weldments. Three separate samples were developed with frequencies of 2, 4, and 6 Hz using the pulse arc mode technique. The tensile characteristics were assessed at two distinct temperatures (27 °C and 350 °C) in order to examine the behavior of the welded structure. Mechanical characterization such as hardness measurement and corrosion behavior were studied. The metallurgical characteristics of pulsed and continuous current weldments were examined using microscopes (optical and scanning), revealing variations across different zones. At the 4 Hz pulse frequency, the material exhibited improved tensile qualities compared to constant arc welding. The microstructures indicated that the fusion zone in the pulsed arc weldment consisted of a balanced mixture of inter-granular austenite and ferrite phases. A better corrosion resistance rate of 0.0487 mm/year was observed in the pulsed arc weldment compared to both the SSDS2507 base metal and the constant arc weldment. Specifically, at a temperature of 27 °C, the ultimate tensile strength was 695 MPa, whereas at a temperature of 350 °C, the tensile strength was 475 MPa. The weld strength of the pulsed arc weldment exhibited a 15.8% improvement in comparison to the constant arc weldment. The surface hardness value increased to 240 HV compared to the constant arc weldment, which had an HV of 225.