Redesign and control of backtracking of process paths in manufacturing plant layouts for productivity and sustainability

W. R. Nyemba, M. Maswera, C. Mbohwa

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

1 Citation (Scopus)

Abstract

The layout of workstations, sequence and flow of parts in a manufacturing environment have significant bearings on productivity and efficiency of manufacturing companies. Research carried out at a furniture manufacturing company in Zimbabwe revealed that parts and sub-assemblies in the plant traversed long distances during processing, exhibiting crisscrossing and backtracking of process flows. Coupled with the other challenges such as failure to provide timely product deliveries to meet customer demands, the research focused on redesigning the layout of workstations using simulation and group technology for prediction of performance, identification of bottlenecks and efficient utilization of space and resources. This was aimed at controlling the backtracking of process paths by reducing travel distances and lead times. The reorganized plant achieved an average 26.5% reduction in manufacturing lead times and 48% reduction in travel distances, which translated to improvements in productivity for the sustainable and competitive manufacture of furniture for the domestic and commercial market.

Original languageEnglish
Title of host publication2017 IEEE International Conference on Industrial Engineering and Engineering Management, IEEM 2017
PublisherIEEE Computer Society
Pages664-668
Number of pages5
ISBN (Electronic)9781538609484
DOIs
Publication statusPublished - 2 Jul 2017
Event2017 IEEE International Conference on Industrial Engineering and Engineering Management, IEEM 2017 - Singapore, Singapore
Duration: 10 Dec 201713 Dec 2017

Publication series

NameIEEE International Conference on Industrial Engineering and Engineering Management
Volume2017-December
ISSN (Print)2157-3611
ISSN (Electronic)2157-362X

Conference

Conference2017 IEEE International Conference on Industrial Engineering and Engineering Management, IEEM 2017
Country/TerritorySingapore
CitySingapore
Period10/12/1713/12/17

Keywords

  • Manufacturing
  • layout
  • process flow
  • simulation

ASJC Scopus subject areas

  • Business, Management and Accounting (miscellaneous)
  • Industrial and Manufacturing Engineering
  • Safety, Risk, Reliability and Quality

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