Reconfiguration of a milling machine to achieve friction stir welds

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6 Citations (Scopus)

Abstract

This paper reports on the reconfiguration of a milling machine to produce friction stir welds of aluminium and copper and friction stir processing of 6086 aluminium alloy. Friction stir welding tools were designed and manufactured from tool steel. The tools were inserted into the chuck of the milling machine. A backing plate was also specially designed and manufacturedfrom mild steel to protect the milling machine table and was placed on the bed with the use of T-nuts. The plates were secured firmly on the backing plate with the use of specially designed clamping fixtures. The varied welding speeds and the rotational speeds were achieved using the control system on the vertical milling machine. The reconfigured milling machine was successfully employed to produce friction stir processing of aluminium and friction stir welds of aluminium and copper. An optimum joint strength of 74% was achieved.

Original languageEnglish
Title of host publicationMechanical and Aerospace Engineering
Pages86-91
Number of pages6
DOIs
Publication statusPublished - 2012
Event2012 3rd International Conference on Mechanical and Aerospace Engineering, ICMAE 2012 - Paris, France
Duration: 7 Jul 20128 Jul 2012

Publication series

NameApplied Mechanics and Materials
Volume232
ISSN (Print)1660-9336
ISSN (Electronic)1662-7482

Conference

Conference2012 3rd International Conference on Mechanical and Aerospace Engineering, ICMAE 2012
Country/TerritoryFrance
CityParis
Period7/07/128/07/12

Keywords

  • Friction stir processing
  • Friction stir welding
  • Milling machine
  • Reconfiguration

ASJC Scopus subject areas

  • General Engineering

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