Rapid total sulphur reduction in coal samples using various dilute alkaline leaching reagents under microwave heating: preventing sulphur emissions during coal processing

Currently in South Africa, online flue gas desulphurisation (FGD) is being utilized as one of the most effective methods for total sulphur reduction in coal samples during the combustion process. However, the main disadvantage associated with FGD is the formation of its by-products (FGD gypsum). The latter is mostly formed in low grade quality, thereby bringing secondary pollution problems and extra disposal costs. Therefore, the current study describes the development of total sulphur extraction in coal under microwave heating using different dilute alkaline solutions such as NaOH, NaOH-H₂O₂, NH₄OH, and NH₄OH-H₂O₂. The experimental conditions were as follows: 150 °C, 5 min and 10% (m/v or v/v) for temperature, extraction time and reagent concentration, respectively. The most effective alkaline reagent for coal desulphurisation was observed to be NaOH-H₂O₂ with total sulphur reduction of 55% (from the inductively coupled plasma-optical emission spectrometry (ICP-OES) results). The NaOH-H₂O₂ reagent also showed significant morphological changes in coal as observed from the SEM images and effective demineralisation as revealed by the powder X-ray diffractometer (P-XRD) results. Additionally, desulphurisation results obtained from the developed microwave-assisted dilute alkaline extraction (MW-ADAE) method were quite comparable with the published work. The proposed total sulphur reduction method is advantageous as compared to some of the literature reported coal desulphurisation methods as it requires a short period (5 min) of time to reach its completion. Additionally, the proposed method shows excellent reproducibility (% RSD from 0.5 to 1); therefore, it can be utilized for routine analysis.