Process optimization of rotary friction welding of Ti-6Al-4V alloy rods

M. C. Zulu, P. M. Mashinini

Research output: Contribution to journalConference articlepeer-review

9 Citations (Scopus)

Abstract

This paper presents an investigation on the performance of rotary friction welded 25.4 mm diameter Ti-6Al-4V alloy rods. The process parameters used are friction and forging pressure, rotational speed, forging time and upset distance. The heating time was determined by the amount of friction pressure and rotational speed utilised. Visual examination of preliminary weld joints was done which revealed lack of bonding, weld oxidation and discolouration. The final weld joints were examined for mechanical properties. The results revealed that friction welding process parameters have significant influence on the weld joint properties and weld joint integrity. The hardness and ultimate tensile properties of the weld joints varied with the variation in rotational speed and axial pressure. The tensile properties of the weld joints were higher than the parent material at lower rotational speed or higher axial pressure. The weld width was proportional to relative motion and inversely proportional to axial pressure.

Original languageEnglish
Article number012012
JournalIOP Conference Series: Materials Science and Engineering
Volume430
Issue number1
DOIs
Publication statusPublished - 2 Oct 2018
Event2018 Conference of the South African Advanced Materials Initiative, CoSAAMI 2018 - Vanderbijlpark, South Africa
Duration: 23 Oct 201826 Oct 2018

ASJC Scopus subject areas

  • General Materials Science
  • General Engineering

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