Numerical analysis of the onset of the vapor-liquid phase in a single horizontal low carbon steel water tube

Jarryd Wyngaard, Thokozane Kunene, Lagouge Tartibu

Research output: Contribution to journalConference articlepeer-review

Abstract

Boiler tube failures occur in steam generation boilers due to subcritical Short Term Overheating (STO). In general, sub-critical STO occurs when design parameters are often marginally and critically discounted. This leads to frequent failures of the boiler tubes that affect the sustainability of power generation. A commercial Computational Fluid Dynamics (CFD) software, ANSYS Fluent 19.0® (Multiphase flow), was used to successfully analyze the locations where the phase boundary of energy transfer on the tube material occurs. A number of heat transfer velocity parameter changes were numerically analyzed to determine the integrity operating window in which the tube could perform, with further analysis done to predict the useful life when operating in this sub-critical STO zone. Numerical analysis is limited to a horizontal carbon steel water tube of 36.6mm ID operating at 17.6MPa with a uniform heat flux.

Original languageEnglish
Pages (from-to)111-122
Number of pages12
JournalProceedings of the International Conference on Industrial Engineering and Operations Management
Volume2018
Issue numberNOV
Publication statusPublished - 2018
EventProceedings of the International Conference on Industrial Engineering and Operations Management Pretoria, IEOM 2018 -
Duration: 29 Oct 20181 Nov 2018

Keywords

  • Computational fluid dynamics
  • Heat transfer
  • Horizontal tube
  • Multiphase flow
  • Power generation boilers

ASJC Scopus subject areas

  • Strategy and Management
  • Management Science and Operations Research
  • Control and Systems Engineering
  • Industrial and Manufacturing Engineering

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