Non-destructive testing of dissimilar friction stir welds

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3 Citations (Scopus)

Abstract

This paper reports non-destructive testing conducted on dissimilar friction stir welds between 5754 aluminium alloy and C11000 copper. The Friction stir welds of 5754 aluminium alloy and C11000 copper were produced at different tool rotational speeds and feed rates. The tool rotational speed was varied between 600 and 1200 rpm while the feed rate was varied between 50 and 300 mm/min. The visual inspection and the x-ray radiographic testing techniques were employed to conduct the tests; these tests were conducted on the welds to ascertain the joint integrity before characterization to have an idea of the quality of the welds. No visual defects were observed on all the welds considered but the x-ray radiography technique revealed the presence of wormhole defects and discontinuities in some of the welds. It was found that the welds produced at 950 rpm with varied feed rates were the best quality welds produced and this was substantiated with the microstructural evaluation of the joint interface. It was found that these welds have good mixing and metallurgical bonding at the interfaces.

Original languageEnglish
Title of host publicationProceedings of the World Congress on Engineering 2012, WCE 2012
EditorsA. M. Korsunsky, Len Gelman, Andrew Hunter, S. I. Ao, David WL Hukins
PublisherNewswood Limited
Pages2005-2009
Number of pages5
ISBN (Print)9789881925220
Publication statusPublished - 2012
Event2012 World Congress on Engineering, WCE 2012 - London, United Kingdom
Duration: 4 Jul 20126 Jul 2012

Publication series

NameLecture Notes in Engineering and Computer Science
Volume3
ISSN (Print)2078-0958

Conference

Conference2012 World Congress on Engineering, WCE 2012
Country/TerritoryUnited Kingdom
CityLondon
Period4/07/126/07/12

Keywords

  • Friction stir welding
  • Macrographs
  • Metallography micrographs
  • Non-destructive testing
  • Radiography

ASJC Scopus subject areas

  • Computer Science (miscellaneous)

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