Microstructure and electrical resistivity properties of copper and aluminium friction stir spot welds

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10 Citations (Scopus)

Abstract

Dissimilar metal joining methods are essential for the manufacturing of a various structures and parts in the industries. Friction stir spot welding process was performed on 3 mm thick AA1060 and C11000. This paper presents the results on the microstructure, chemical analysis and electrical resistivities of the produced joints. The microstructure showed a contrast between the two different materials namely copper and aluminium and the presence of a copper ring (hook) in all the produced spot welds. The presence of copper particles in the aluminium matrix was observed in most of the welds. The conducted energy dispersive spectroscopy (EDS) analysis confirmed the presence intermetallic compounds. It was observed that, the spot weld produced using 800 rpm and 1 mm shoulder plunge depth exhibited a low electrical resistivity value of 0.009 μΩ, which shows an appreciation of 0.011 μΩ (55 %), compared to the average of the parent materials (0.020 μΩ). This could be an attractive option for electrical applications.

Original languageEnglish
Title of host publicationProceedings of 2017 8th International Conference on Mechanical and Intelligent Manufacturing Technologies, ICMIMT 2017
PublisherInstitute of Electrical and Electronics Engineers Inc.
Pages42-47
Number of pages6
ISBN (Electronic)9781538603772
DOIs
Publication statusPublished - 2 May 2017
Event8th International Conference on Mechanical and Intelligent Manufacturing Technologies, ICMIMT 2017 - Cape Town, South Africa
Duration: 3 Feb 20176 Feb 2017

Publication series

NameProceedings of 2017 8th International Conference on Mechanical and Intelligent Manufacturing Technologies, ICMIMT 2017

Conference

Conference8th International Conference on Mechanical and Intelligent Manufacturing Technologies, ICMIMT 2017
Country/TerritorySouth Africa
CityCape Town
Period3/02/176/02/17

Keywords

  • Aluminium
  • Copper
  • Electrical resistivity
  • FSSW
  • Intermetallics
  • Microstructure

ASJC Scopus subject areas

  • Artificial Intelligence
  • Computer Science Applications
  • Mechanical Engineering
  • Industrial and Manufacturing Engineering

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