Electrochemical Studies of the Corrosion Behavior of Al/SiC/PKSA Hybrid Composites in 3.5% NaCl Solution

The corrosion behavior of metal matrix composites (MMCs) is accelerated by the inclusion of reinforcements. Hence, this study investigates the corrosion behavior of MMCs produced from Al 6063 matrix alloy with reinforcement particulates of silicon carbide (SiC) and palm kernel shell ash (PKSA) inclusion at different mix ratios. The MMCs were synthesized using the double stir casting technique. The corrosion behaviors of the composites in NaCl solutions were studied via gravimetric analysis and electrochemical measurements. The gravimetric analysis showed fluctuating dissolution rate of the samples in NaCl solution to indicate flawed film as well as corrosion product formation over the surface of the specimens. The observed corrosion mechanism of the samples was general and pitting corrosion. The presence of reinforcements within the Al6063 matrix acted as active sites for corrosion initiation. The range of values for E_corr and I_corr obtained in 3.5% NaCl at 24 h was between −220.62 and −899.46 mV and between 5.45 and 40.87 µA/cm², respectively, while at 72 h, the E_corr values ranged from 255.88 to −887.28 mV, and the I_corr ranged from 7.19 to 16.85 µA/cm². The Nyquist and Bode plots revealed the electrochemical corrosion behavior of the samples under investigation, with predominant reactions on the surface of the samples linked to charge transfer processes. The relative resistance to corrosion of the samples depends on the thin oxide film formed on the surface of the samples.