Effect of Casting Shakeout Temperature on Residual Stresses of Hypoeutectic High-Chromium Iron Alloys Using the Hole-Drilling Method

In this investigation, optical emission spectrometers, a Brinell hardness tester, optical light and scanning microscopes, and X-ray diffraction were used for general metallurgical characterization of the experimental irons in as-cast states. The hole-drilling method was used to assess residual stress distributions under gross and net casting weight conditions. To create experimental irons using the casting process, raw materials were transformed from a solid to a liquid state using an industrial furnace and ladle to melt and cast, respectively. The casting shakeout temperatures for samples A and B were recorded at 60 °C and 180 °C, respectively, after a characteristic stress lattice casting component was allowed to cool for about 1645 min and 1295 min. Chemical analysis verified the experimental hypoeutectic irons of ASTM A532, Type A, Class III, 25%Cr, i.e., high chromium white cast iron alloys. Additionally, it was discovered that micrographs were made of an austenitic-martensitic matrix that contained eutectic M₇C₃ and secondary M₂₃C₆-type carbides. The residual stress distributions were found to be influenced by various carbide and metallic volume fraction proportions, casting section thickness, and casting shakeout duration and temperature. Optimal hardness values, however, were shown to be associated with higher residual stress distributions and an increase in major alloying elements in experimental irons. Consequently, different residual stress distributions are produced by casting shakeout temperatures at lower and higher values under gross and net casting weight conditions.