Corn Cob Char as Catalyst Support for Developing Carbon Nanotubes from Waste Polypropylene Plastics: Comparison of Activation Techniques

The future and continuity of nanomaterials are heavily dependent on their availability and affordability. This could be achieved when cheap materials are actively employed as starting materials for nanomaterials synthesis. In this study, waste corn cob char was used as support during the preparation of the NiMo catalyst, and the effect of different char-activating techniques on the microstructure, yield and quality of carbon nanotubes (CNTs) obtained from waste polypropylene (PP) plastics using the chemical vapor deposition (CVD) technique was investigated. Properties of the catalysts and obtained nanomaterials were evaluated by XRD, SEM, N₂ physisorption experiment, FTIR, Raman spectroscopy and TEM. Results showed improved surface properties of the NiMo catalyst supported on chemically (NiMo/AC_X) and physically activated char (NiMo/AC_T) compared to the NiMo catalyst supported on non-activated char (NiMo/AC₀). High-quality CNTs were deposited over NiMo/AC_T compared to NiMo/AC_X and NiMo/AC₀. It was also observed that different activation methods resulted in the formation of CNTs of different microstructures and yield. Optimum yield (470.0 mg CNTs/g catalyst) was obtained with NiMo/AC₀, while NiMo/AC_T gave the least product yield (70.0 mg CNTs/g catalyst) of the as-produced nanomaterials. Based on the results of the analysis, it was concluded that utilizing a cheap pyrogenic product of waste corn cob as a catalyst support in a bimetallic NiMo catalyst could offer a promising approach to mass producing CNTs and as a low-cost alternative in CNTs production from waste plastics.