An improved transient model of tool temperatures in metal cutting

Tien Chien Jen, Aloysius U. Anagonye

Research output: Contribution to journalArticlepeer-review

2 Citations (Scopus)

Abstract

A model for predicting cutting tool temperatures under transient conditions is presented. The model of Stephenson et. al (1997) is extended to include the initial transient response to the tool temperature, non-uniform heat flux distributions and the convective cooling due to the use of coolant. The main goal in this paper is to be able to accurately predict the initial transient tool temperature response, or temperatures in interrupted cutting for cases where the cutting time is short. A method to predict the true transient energy partitioning instead of quasi-steady energy partitioning (Stephenson el. al, 1997), without seeking the full numerical analysis, has been developed. In this paper, the transient energy partitioning is obtained through a fixed-point iteration process by modifying the quasi-steady energy partitioning method presented by Loewen and Shaw (1954). The predicted transient tool temperatures are compared quantitatively to the experimental data. Utilizing a semi-empirical correlation for heat flux distribution along the tool-chip interface, the temperature distribution is calculated and compared qualitatively to existing experimental data.

Original languageEnglish
Pages (from-to)87-95
Number of pages9
JournalAmerican Society of Mechanical Engineers, Heat Transfer Division, (Publication) HTD
Volume361-364
Issue number4
Publication statusPublished - 1998
Externally publishedYes

ASJC Scopus subject areas

  • Mechanical Engineering
  • Fluid Flow and Transfer Processes

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